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Virtual Lab Tour

Follow a prescription through our Watsonville facility — from the moment the order lands to the moment it ships back to your practice.

A walkthrough of our Watsonville laboratory.

Step by step

What you just watched, stage by stage

Frame distribution, prescription fulfillment, and AR coating all run under one roof, so a job never leaves the building between stages.

Order entry

Prescriptions arrive through the Virtual Lab, by fax, or by phone. Each job is checked for completeness and assigned a tray number that follows it through every stage.

Available 24/7 online

Lens selection

The job is pulled against our multi-million dollar stock inventory. Because we carry the major designs plus our own TotalView® progressives, most orders are filled from the shelf rather than backordered.

Varilux · Zeiss · Essilor · Seiko · Hoya

Blocking

Each lens blank is precisely aligned to its optical center and secured to a block, fixing the geometry that every subsequent cut depends on.

Surfacing & generating

Automated generators cut the back surface to the prescribed power. Digital free-form processing produces the complex curves that progressive and high-prescription work requires.

Advanced automation

Fining & polishing

The generated surface is refined and polished to optical clarity, removing tooling marks so the finished lens transmits light cleanly.

Anti-reflective coating

Lenses move into our dedicated 2,500 sq ft coating facility, where premium AR is applied in-house — Crizal®, Crizal Alizé®, Magnum Strada®, or Magnum® — with same-day service available.

In-house · same-day available

Edging & mounting

Lenses are traced to the frame, edged to shape, and mounted. Since we distribute frames from the same building, frame and lenses come together without an outside shipment.

Final inspection & shipping

Every job is verified against the prescription and industry tolerances before it is cleaned, packaged, and dispatched by CSC courier or overnight carrier.

Track online at any stage
The facility

Built as one consolidated lab

Our Watsonville facility was purpose-built to bring three operations that are usually separate into a single building.

54,000 square feet of laboratory space in Northern California
2,500 square feet dedicated to anti-reflective coating production
$10M+ invested in the state-of-the-art Watsonville laboratory

See it in person

We welcome customers who want to walk the floor and see how their work is produced. Call to arrange a visit.